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Duplex Stainless Steel Coils

Duplex Stainless Steel Coils – Properties, Applications & Technical Insights

Duplex Stainless Steel Coils are a high-performance stainless steel product known for their excellent strength and superior corrosion resistance.Because they are made of austenite and ferrite, these coils benefit from the properties of all stainless steels, making them valuable for tough industrial uses.The chemical processing, oil & gas, marine and construction sectors regularly choose Duplex Stainless Steel Coils because they resist aggression and wear well. This writing break down these coils in detail, focusing on their components, properties, uses, benefits and technical records needed for making good judgment on which one to work with.

If you’re looking for durable and corrosion-resistant coils, Duplex Stainless Steel Coils stand out in the industrial field today.

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Coils

What are Duplex Stainless Steel Coils?

Duplex Stainless Steel Coils are produced by passing duplex-grade stainless steels through flat-rolling machines. Duplex steel gets its name because about half of its structure consists of austenite and the other half is ferrite. With such a balanced composition, the sample is resistant to pitting, stress corrosion cracking and fatigue.

“SS” is short for Stainless Steel, whereas “UNS” is used to create a global system for identifying metal alloys (like UNS S32205 or S31803 for duplex grades). Duplex stainless steel coils owe their strong and resistant properties to a precise mixture containing chromium, molybdenum and nitrogen.

Key Properties and Characteristics

Duplex Stainless Steel Coils have properties that are both scientifically and chemically superior to what is seen in most other stainless steel varieties. These include:

  • Corrosion Resistance: Because of their high chromium (21–26%) and molybdenum (2.5–4.5%) content, duplex coils can resist pitting and crevice corrosion in chloride-laden surroundings.
  • High Tensile Strength: They have almost double the strength of common austenitic stainless steels which allows their use in structural settings.
  • Welding these coils: Although these coils have high strength, they can be welded in the usual way with some steps to prevent phase shifts.
  • Thermal Conductivity & Heat Resistance: Though the grade is impressive in areas of heat resistance, austenitic grades can handle higher temperatures. Being better thermal conductors makes it easier for heat to pass through the surface.
  • Fatigue & Stress Resistance: Because they resit stress corrosion cracking so well, they are used for parts that endure strong pressure in harsh environments.

Because of their features, Duplex Stainless Steel Coils are often preferred where a strong, long-lasting and reliable product is needed.

Technical Specifications:

Property Value (Typical) Unit
Chemical Composition Cr: 22–26, Ni: 4.5–6.5, Mo: 3–3.5, N: 0.14–0.2 %
Tensile Strength 620–880 MPa
Yield Strength ≥ 450 MPa
Elongation ≥ 25 %
Hardness ≤ 290 HB
Density 7.8 g/cm³
Note: Values may vary slightly depending on specific duplex grade like UNS S31803 or UNS S32205.

Common Applications

Many industries requiring strength, toughness against corrosion and a long life choose Duplex Stainless Steel Coils.

  • Oil & Gas: Oil & Gas is the preferred choice for offshore platforms, pipelines below the sea and pressure vessels as they resist the effects of stress corrosion caused by chloride.
  • Chemical Processing: Heat exchangers, tanks and reactors designed for corrosive fluids are common places to find chemical processing used.
  • Marine Industry: Shipbuilding, shafts for propellers and underwater systems are areas where a brass is used.
  • Construction: Employed in the making of structural beams, bridges and reinforcements for places with harsh weather conditions.
  • Automotive & Transport: Metals in this group are used for exhaust systems, parts of the chassis and important parts of the vehicle’s frame.

Many uses of Duplex Stainless Steel Coils suggest they are well-suited to infrastructure projects and modern engineering.

Advantages of Using Duplex Stainless Steel Coils

Using Duplex Stainless Steel Coils instead of regular stainless steels brings many advantages:

  • Affordable: Thinner-gauge pipe can be used since they are stronger, this helps reduce the overall weight and price.
  • Longer life: Low corrosion and minimal wear helps keep maintenance and replacing costs down.
  • Versatile : Useful for dealing with different aggressive factors in numerous projects.
  • Sustainable: Made to be sustainable, as it can be fully recycled and helps maintain green construction and power-saving tech.

Because of their blend of mechanical and chemical protection, duplex coils are exceptionally reliable and have a lot to offer.

Welding and Fabrication

    SS 1.4541 can be welded using most conventional welding methods. The titanium content also avoids precipitation of carbide, benefitting the alloy's resistance to intergranular corrosion after welding. Post-weld heat treatment is not usually required. As a rule of thumb not to go for tools with high hardness that further work hardens the surface, carbide-tipped tools get recommended for machining.

Frequently Asked Questions (FAQ)

Q. What makes SS 1.4000 different from duplex stainless steel?

Compared to a duplex stainless steel, a ferritic stainless steel in SS 1.4000 is less suitable for general use due to lower performance because it is mainly made from ferrite phases.

Q. How can I look after Duplex Stainless Steel Coils?

Mild detergents and water should be used to clean the sink commonly to avoid any damaging build-up. Don’t store potatoes in places where chloride is present. Apply protective coatings when job conditions are very severe.

Q. Where can I find a source to buy Duplex Stainless Steel Coils?

Duplex stainless steel coils can be obtained from certified manufacturers, industrial suppliers and experts who sell them. Confirm that fabricators supply certificates from ASTM, ASME or EN for quality checks.

Conclusion

Duplex Stainless Steel Coils are specifically designed for challenging applications because they combine solid strength, prevent corrosion and are cost effective. Being useful in different fields and conditions, they are an appropriate investment for lasting business success.

Speak to a member of our team today to find out about duplex stainless steel coils and to get a custom price quote.

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